I-Fabricating Solutions, ezinze e-Twinsburg, e-Ohio, ikholelwa ukuthi abasiki be-laser abanamandla amakhulu banikeza inkampani ithuba lokuncintisana nezinye izinkampani ezikhiqiza insimbi. Ngo-April 2021, umnikazi u-Dewey Lockwood wafaka umshini we-Bystronic ongu-15 kW, esikhundleni somshini awu-10 kW ayewuthengile. ezinyangeni eziyi-14 nje ngaphambili.Isithombe: I-Galloway Photography
Njengomnikazi webhizinisi, u-Dewey Lockwood ugxile ekusebenzeni ngakolunye uhlangothi kanye nenqubekelaphambili kubuchwepheshe bokwenziwa kwensimbi ngakolunye.Ngokuqondile, wayeqondise amandla ahlala ekhula kanye nokusebenza okungahlinzekwa ngabasiki be-fiber laser abasebenza kakhulu namuhla.
Ufuna ubufakazi?Isisiki se-fiber laser cutter esingu-10-kilowatt safakwa endaweni yakhe engu-34,000-square-foot. Isitolo seFabricating Solutions, ngoFebruwari 2020, ezinyangeni ezingu-14 kamuva, yashintsha leyo laser yafaka umshini we-Bystronic ongu-15 kW. inkulu kakhulu ukuthi ingashaywa indiva, futhi ukungezwa kwegesi yokusiza exubile kwavula umnyango wokucubungula okuphumelelayo kwensimbi engu-3/8 kuya ku-7/8 inch.mild.
“Ngesikhathi ngisuka ku-3.2 kW ngiya ku-8 kW fiber, nginqamule ngisuka ku-120 IPM ngaya ku-260 IPM ngo-1/4 inch.Nokho, ngithole u-10,000 W futhi bengisika u-460 IPM.Kodwa ngibe sengithola u-15 kW, manje senginciphisa u-710 IPM,” kusho u-Lockwood.
Akuyena yedwa oqaphela lokhu kuthuthukiswa.Kuyafana nakwabanye abenzi bensimbi esifundeni.U-Lockwood uthi ama-OEM aseduze nabakhi bensimbi bajabule kakhulu ngokufuna i-Fabricating Solutions e-Twinsburg, e-Ohio, ngoba bayayazi i-laser yayo esebenza kahle kakhulu. abasiki bazobasiza ezingxenyeni ezisikwe nge-laser futhi isikhathi sokushintsha umsebenzi sizoba yizinsuku ezimbalwa nje.umbuzo wosuku.Kuphinde kubasize bajabulele izinzuzo zokusika i-laser yesimanje ngaphandle kokutshala imali kwezobuchwepheshe.
U-Lockwood wayejabule ngaleli lungiselelo.Akudingeki aqashe abathengisi ukuthi bashayele futhi bangqongqoze eminyango usuku lonke befuna ibhizinisi elisha. Ibhizinisi lafika kuye.Kusomabhizinisi owake wacabanga ukuthi uzochitha impilo yakhe yonke. egaraji lakhe ne-laptop kanye nebhuleki lokucindezela, kwakuyisigameko esihle kakhulu.
Ukhokho kaLockwood wayengumkhandi wensimbi, kanti uyise nomalume wakhe babengabagayi. Kungenzeka ukuthi umiselwe ukusebenza embonini yensimbi.
Kodwa-ke, ezinsukwini zakuqala, ulwazi lwakhe lwensimbi lwaluhlobene nemboni yokushisisa, yokukhipha umoya kanye ne-air conditioning. Yilapho athola khona imfundo yokusika nokugoba insimbi.
Wasuka lapho wathuthela embonini yokwenziwa kwensimbi, kodwa hhayi njengengxenye yesitolo semisebenzi. Wahamba wayosebenza njengonjiniyela wohlelo lokusebenza enkampanini ehlinzeka ngamathuluzi omshini. Lokhu okuhlangenwe nakho kwamdalula amasu akamuva okwenziwa kwensimbi nendlela yokuwasebenzisa embonini umhlaba wangempela wokwenziwa.
Amasistimu okuhlunga izingxenye ezizenzakalelayo anciphisa ubungozi bokusikwa nge-laser ekubeni ibhodlela njengoba izingxenye zihlelwa futhi zipakishwe ukuze zilethwe emisebenzini engezansi.
“Bengilokhu nginephutha elithile kwezamabhizinisi.Ngihlale nginemisebenzi emibili, futhi bengilokhu ngiqhutshwa ukulandela isifiso sami.Ukuziphendukela kwemvelo,” kusho u-Lockwood.
I-Fabricating Solutions yaqala ngebhuleki lomshini futhi yayifuna ukuhlinzeka ngezinsizakalo zokugoba kubakhi bensimbi abaseduze ababengenawo amandla anele okugoba ezindaweni zabo. Lokhu kusebenze isikhashana, kodwa ukuziphendukela kwemvelo akukhona nje ukuzikhulisa komuntu siqu. Izixazululo zokukhiqiza kumele ziguquke ukuze hambisana namaqiniso abo okukhiqiza.
Ayanda amakhasimende acela izinsiza zokusika nokugoba. Ukwengeza, ikhono lokusika nokugoba izingxenye nge-laser lizokwenza isitolo sibe umhlinzeki wesevisi wokwenziwa kwensimbi obaluleke kakhulu. Kungaleso sikhathi lapho inkampani yathenga khona isisiki sayo sokuqala se-laser, imodeli engu-3.2 kW ene-3.2 kW i-resonator ye-CO2 yesimanje ngaleso sikhathi.
U-Lockwood washesha ukuqaphela umthelela wempahla enamandla amakhulu. Njengoba ijubane lokusika lalikhula, wayazi ukuthi isitolo sakhe singagqama kwabaqhudelana nabo eduze. Yingakho i-3.2 kW yaba imishini engu-8 kW, kwase kuba ngu-10 kW, manje engu-15 kW.
“Uma ukwazi ukuzithethelela ngokuthenga amaphesenti angama-50 elaser enamandla amakhulu, ungase futhi uyithenge yonke, inqobo nje uma kumayelana namandla,” esho.” Lowo umbono 'womhlaba wamaphupho': uma uyakha, bazokwenza. wozani.”
U-Lockwood wanezela ukuthi umshini we-kilowatt we-15-kilowatt uyawunqoba ukuze ucubungule insimbi eqinile ngokuphumelelayo, kodwa futhi wathi ukusetshenziswa kwegesi ehlanganisiwe ye-laser ngesikhathi sokusika futhi kusiza ukuthuthukisa ikhwalithi yomkhiqizo wokugcina.Lapho usika nge-pure i-nitrogen kumshini wokusika i-laser enamandla amakhulu, amanyela angemuva kwengxenye aqinile futhi anzima ukuwakhipha.(Yingakho imishini yokukhipha ama-othomathikhi kanye nama-rounder evame ukusetshenziswa nalawa ma-laser.) U-Lockwood uthi ucabanga ukuthi ngokuyinhloko inani elincane lomoya-mpilo. engxubeni ye-nitrogen esiza ekudaleni ama-burrs amancane futhi angaqinile kancane, okulula ukuwasusa. ukubhekana nawo.
Ingxube yegesi efanayo kodwa eshintshwe kancane iphinde yabonisa izinzuzo zokusika i-aluminium, ngokusho kwe-Lockwood.Izivinini zokusika zinganyuswa kuyilapho kugcinwa ikhwalithi eyamukelekayo yomkhawulo.
Njengamanje, i-Fabricating Solutions inabasebenzi abayi-10 kuphela, ngakho ukuthola nokugcina abasebenzi, ikakhulukazi emnothweni wanamuhla wangemva kobhubhane, kungaba inselele yangempela.Leso isizathu esisodwa sokuthi isitolo sasihlanganisa ukulayisha/ukuthulula okuzenzakalelayo kanye nesistimu yokuhlela izingxenye lapho sifaka i-15 kW. umshini ngo-Ephreli.
"Kuphinde kwenza umehluko omkhulu kithina ngoba akudingekile ukuthi senze abantu bahlakaze izingxenye," esho.Izinhlelo zokuhlunga zisusa izingxenye ku-skeleton bese zizibeka kuma-pallet ukuze zihanjiswe, zigobe noma zithunyelwe.
U-Lockwood uthe abancintisana nabo baye baqaphela ikhono lesitolo sakhe lokusika i-laser. Eqinisweni, lezi ezinye izitolo uzibiza ngokuthi “abahlanganyeli” ngoba zivame ukumthumela umsebenzi.
Nge-Fabricating Solutions, ukutshalwa kwezimali emshinini wokunyathelisa kwaba nengqondo ngenxa yezinyathelo ezincane zomshini kanye nekhono lokunikeza umsebenzi owenziwe ezingxenyeni eziningi zenkampani.Isithombe: I-Galloway Photography
Ayikho kulezi zingxenye ezisikiwe nge-laser eziya ngqo kukhasimende.Ingxenye enkulu yayo idinga ukucutshungulwa okwengeziwe.Yingakho i-Fabricating Solutions ingagcini nje ngokukhulisa ukuhlukanisa kwayo.
Njengamanje lesi sitolo sinamabhuleki e-Bystronic Xpert angu-80-ton kanye nama-320-tons futhi sibheke ukwengeza amanye amabhuleki angu-320-tons. Sisanda kuthuthukisa umshini waso wokugoqa, esikhundleni somshini omdala owenziwe ngesandla.
Ibhuleki le-Prima Power panel press press brake linerobhothi elibamba ucezu lokusebenza futhi iliyise endaweni yokugoba ngakunye.Isikhathi somjikelezo sengxenye egobile kubhuleki elidala lokucindezela singaba imizuzwana engu-110, kuyilapho umshini omusha udinga imizuzwana engu-48 kuphela. , kusho u-Lockwood.Lokhu kusiza ukugcina izingxenye zigeleza emnyangweni wokugoba.
Ngokusho kukaLockwood, ibhuleki lokucindezela lephaneli lingakwazi ukuthwala izingxenye ezifika kumamitha angu-2 ubude, okumelela cishe amaphesenti angu-90 omsebenzi osingathwa umnyango ogobayo.Iphinde ibe nendawo encane, esiza iFabricating Solutions ukuthi isebenzise ngokugcwele indawo yayo yokusebenzela.
I-Welding ingenye ingqinamba, njengoba isitolo sikhulisa ibhizinisi laso.Izinsuku zokuqala zebhizinisi zazigxile kumaphrojekthi wokusika, ukugoba kanye nokuthunyelwa kwemikhumbi, kodwa inkampani ithatha imisebenzi eminingi ye-turnkey, okuyingxenye yayo ukushisela.I-Fabricating Solutions isebenzisa amaphrojekthi amabili agcwele - ama-welders wesikhathi.
Ukuze kuqedwe isikhathi sokuphumula ngesikhathi sokushisela, u-Lockwood uthi inkampani yakhe itshale imali ku-Fronius "dual head" amathoshi ensimbi yensimbi ye-arc. Ngala mathoshi, i-welder ayidingi ukushintsha ama-pads noma izintambo. ngokuqhubekayo, lapho umshiseli eqeda umsebenzi wokuqala, angashintsha uhlelo emthonjeni wamandla futhi ashintshele kolunye ucingo lomsebenzi wesibili.Uma yonke into ihlelwe ngendlela efanele, i-welder ingakwazi ukushisela kusuka ensimbi kuya ku-aluminium cishe imizuzwana engu-30.
U-Lockwood wengeze ngokuthi isitolo sifaka nokhrane wamathani angu-25 endaweni yokushisela ukuze usize ekunyakazeni kwezinto. Njengoba umsebenzi omningi wokushisela wenziwa ezintweni ezinkulu zokusebenza—enye yezizathu ezenza isitolo singatshali imali kuma-robotic welding cell. -i-crane izokwenza izingxenye ezihambayo zibe lula.Izophinde inciphise ingozi yokulimala komshiseli.
Nakuba inkampani ingenawo umnyango osemthethweni wekhwalithi, igcizelela ukugcizelelwa kwekhwalithi enqubweni yokukhiqiza.Kunokuba ibe nomuntu oyedwa kuphela onesibopho sokulawula ikhwalithi, inkampani ithembele kuwo wonke umuntu ukuba ahlole izingxenye ngaphambi kokuzithumela ezansi nomfula ukuze kuqhutshwe inqubo elandelayo. noma ukuthumela.
“Kubenza babone ukuthi amakhasimende abo angaphakathi abaluleke njengamakhasimende abo angaphandle,” kusho uLockwood.
I-Fabricating Solutions ihlale ibheke ukuthuthukisa umkhiqizo wayo wesitezi sesitolo.Muva nje kube nokutshalwa kwezimali kumthombo wamandla wokushisela ongabhangqwa neziphakeli zezintambo ezimbili, okuvumela abashiseli ukuthi bashintshe ngokushesha phakathi kwemisebenzi emibili ehlukene.
Izinhlelo zokugqugquzela zigcina wonke umuntu egxile ekukhiqizeni umsebenzi wekhwalithi ephezulu.Kunoma yiziphi izingxenye ezisetshenzwe kabusha noma ezinqatshiwe, izindleko zokulungisa isimo zizodonswa echibini lebhonasi.Enkampanini encane, awufuni ukuba yisizathu sokunciphisa inkokhelo yebhonasi, ikakhulukazi uma osebenza nabo besebenza eduze kwakho nsuku zonke.
Isifiso sokuzuza kakhulu imizamo yabantu siwumkhuba ongaguquguquki e-Fabricating Solutions.Umgomo uwukuqinisekisa ukuthi abasebenzi bagxila emisebenzini eyenza amakhasimende azuze.
U-Lockwood wakhomba amapulani ohlelo olusha lwe-ERP oluzoba nengosi lapho amakhasimende engafaka khona imininingwane yawo ye-oda, ezogcwalisa ama-oda wezinto ezibonakalayo nama-timesheets. Iphakela ama-oda ohlelweni, emgqeni wokukhiqiza, futhi ekugcineni kumakhasimende inqubo yokungena kwe-oda incike ekungeneleleni komuntu kanye nokungena okungadingekile kolwazi lwe-oda.
Ngisho namabhuleki okucindezela amabili ayaliwe, iFabricating Solutions isabheka okunye ukutshalwa kwezimali okungase kube khona.Isisiki samanje se-laser sihlanganiswe nesistimu yokubamba impahla yenqola embili, ngayinye ekwazi ukubamba cishe amakhilogremu angu-6 000. Ngokunikezwa kwamandla ka-15 kW, umshini uyakwazi sebenzisa i-12,000 lbs.16-ga.Insimbi iqedwa emahoreni ambalwa ngaphandle kokungenelela komuntu.Lokho kusho ukuthi inja yakhe inohambo oluvamile ngezimpelasonto esitolo ukuze igcwalise ama-pallets futhi imise umshini ukuze ikwazi ukuqhubeka nokusika i-laser kwimodi yokucima izibani. Akudingekile ukusho, u-Lockwood wayecabanga ngokuthi hlobo luni lwesistimu yokugcina impahla engasiza umsiki wakhe we-laser ukondla isilo esilambile.
Uma kuziwa ekuxazululeni izinkinga zokugcinwa kwempahla, angase afune ukuthatha isinyathelo ngokushesha. U-Lockwood wayesecabanga ngalokho i-laser engu-20 kW engayenzela isitolo sakhe, futhi kuzothatha ukuvakasha okwengeziwe ngezimpelasonto esitolo ukuze agcine umshini onamandla kangaka usebenza. .
Uma kubhekwa ithalente lenkampani lokukhiqiza kanye nokutshalwa kwezimali kwezobuchwepheshe obusha, iFabricating Solutions ikholelwa ukuthi ingakhiqiza okuningi, uma kungenjalo, kunezinye izimboni ezinezisebenzi eziningi.
U-Dan Davis ungumhleli oyinhloko we- The FABRICATOR, umagazini omkhulu wemboni osakaza insimbi futhi wenza, kanye nokushicilelwa kwawo okungudadewabo, i-STAMPING Journal, i-Tube & Pipe Journal, kanye ne-The Welder. Ubesebenza kulezi zincwadi kusukela ngo-April 2002.
I-FABRICATOR iwumagazini ohamba phambili embonini yokwenziwa kwensimbi eNyakatho Melika.Lo magazini uhlinzeka ngezindaba, izihloko zezobuchwepheshe kanye nemilando yamacala eyenza abakhiqizi bakwazi ukwenza imisebenzi yabo ngendlela egculisayo.I-FABRICATOR ibisebenzela imboni kusukela ngo-1970.
Manje ngokufinyelela okugcwele kuhlelo lwedijithali lwe-FABRICATOR, ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Uhlelo lwedijithali lwe-The Tube & Pipe Journal manje selufinyeleleka ngokugcwele, lunikeza ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Jabulela ukufinyelela okugcwele kuhlelo lwedijithali lwe-STAMPING Journal, oluhlinzeka ngentuthuko yakamuva yezobuchwepheshe, imikhuba emihle kanye nezindaba zemboni zemakethe yokugxiviza izitembu zensimbi.
Jabulela ukufinyelela okugcwele kuhlelo lwedijithali Lombiko Wokwengeza ukuze ufunde ukuthi ukukhiqiza okungeziwe kungasetshenziswa kanjani ukuze kuthuthukiswe ukusebenza kahle kanye nokukhulisa inzuzo.
Manje ngokufinyelela okugcwele kuhlelo lwedijithali lwe-The Fabricator en Español, ukufinyelela okulula kuzinsiza ezibalulekile zomkhakha.
Isikhathi sokuthumela: Feb-21-2022